We have been one of the leading deep draw metal stamping manufacturers since 1933. Our customers depend on Wedge Products to deliver high-quality products with speedy shipment and competitive pricing. We can perform a full range of metal stamping services, so we can meet and exceed the requirements of any application.
Our 110,000 square foot manufacturing facility houses state-of-the-art metal stamping equipment. So, we can create precision metal stampings with various materials and thicknesses. With our experience in the metal parts industry, we can offer the highest quality among deep drawn components manufacturers.
We consider customer satisfaction to be a crucial part of all metal stamping services. So, our design and management teams work closely with each client to ensure all their needs are met. You can depend on Wedge Products to create metal components with excellent quality and performance standards.
Our engineering department consists of many industry experts with immense experience in the metal components industry. We can help you design the ideal part for your application. We can also maintain tooling and dies or even modify them for unique, custom metal stamping projects.
Our state-of-the-art manufacturing facility houses over 64 presses with capacities from 3 to 400 tons. We also use automated feed and handling machinery. As a result, we can more effectively maintain precision for metal stampings for both low and high-volume projects. In addition, our facility contains equipment for welding, tapping, riveting, deburring, degreasing, and providing manual and automatic assemblies.
Wedge utilizes computerized quality control programs, so we can ensure our customers receive the highest precision and quality at all stages of the manufacturing process. We are also a certified producer of metal stamped components for the automotive industry under Mil-I-45208A.
Companies around the world have been relying on Wedge Products to create high-quality products with on-time delivery and competitive pricing since 1933. We offer a full range of metal stamping services, so we can fulfill the requirements of almost any application. Our state-of-the-art, 110,000 square foot facility offers efficient, precision metal and plastic stamping with a variety of materials and thicknesses.
With our experience in the industry, we established ourselves as one of the leading deep draw metal stamping manufacturers. Customer satisfaction is also a central goal of Wedge Products, so our management team works tirelessly to fulfill the needs of all our customers. You can rely on Wedge to get you the components you need with exceptional quality and performance standards.
Wedge is also a certified Aerospace Metal Stamping for the aerospace industry. We have immense experience working with aerospace components with various materials and specifications. We have delivered countless products with custom finishes and individual packaging requirements to keep our products free of defects. Wedge employs an expert aerospace team, specialized equipment and a dedicated work area specifically for the creation of aerospace components. As a result, we can meet even the most challenging requirements for all aerospace customers.
If you are looking for deep draw components manufacturers you can rely on, contact Wedge Products today!
Deep draw metal stamping refers to the process of stamping parts out of sheet metal where the depth of the stamped part is greater than the length of it. The sheet metal is secured in a die and then pressed with up to 400 tons of force to shape the part. Deep drawing is especially beneficial when creating high volumes of parts because the per unit cost decreases as unit count increases. Once the tooling and dies have been created then the process can continue without much downtime.
Deep drawing is quick. No other process can match the speed of a punch press. This usually makes deep drawing the most efficient of the forming technologies. This translates into cost savings if there is a high product count. It helps too that the process essentially eliminates steps such as fixing and welding because products are made with closed ends and don’t require cutting. Deep drawn products are seamless, which avoids the need for cutting and welding but also increases the integrity of each piece. Parts coming off the press are highly accurate and the parts that are produced come off identical, and thanks to the work hardening process, deep drawing produces very strong parts.
The depth to which you can stamp or form metal depends on several factors, including the type of metal, its thickness, and the specific stamping process being used. In general, metal stamping processes can achieve varying depths, ranging from shallow impressions to deeper forms. However, there are practical limitations.
For sheet metal stamping, which is a common method, the depth of the stamping is influenced by the material's ductility, the tonnage of the stamping press, and the design of the die. Thicker and more ductile materials may allow for deeper stampings. The tonnage of the press determines the force applied during the stamping process.
Deep drawing is a specific form of stamping where a sheet metal blank is drawn into a die cavity to form a cup or shell-like shape. This process can achieve relatively deep forms compared to other stamping techniques.
It's important to note that extremely deep stampings may face challenges such as material thinning, wrinkling, or tearing. Engineers and manufacturers carefully design the stamping process, including the choice of materials and tooling, to ensure that the desired depth can be achieved without compromising the integrity of the metal or the final part.
In summary, the depth to which metal can be stamped is influenced by the material properties, thickness, and the specific stamping method employed, with engineering considerations crucial to achieving the desired results without compromising the material.
Metal stamping encompasses various techniques, and the specific method chosen depends on the requirements of the project. While there may not be a universally agreed-upon classification of four distinct types of metal stamping, I can provide a general overview of four common types or processes within metal stamping:
Blanking: Blanking involves cutting a flat shape (blank) from a sheet of metal. The cut piece, known as a blank, is the desired product, and the remaining material is scrap. This process is often a preliminary step in the production of more complex stamped parts.
Piercing: Piercing is a metal stamping process that involves creating holes in the metal sheet. These holes can serve functional purposes, such as facilitating assembly or providing ventilation. Piercing can be combined with other stamping operations.
Forming: Forming in metal stamping involves changing the shape of the metal without necessarily removing material. This can include bending, stretching, or deep drawing to create three-dimensional shapes or contours in the metal sheet.
Coining: Coining is a precision metal stamping process that is used to create extremely detailed and accurate features on the metal surface. It often involves high forces to produce sharp and well-defined edges or embossed patterns.
It's worth noting that these processes are not mutually exclusive, and a single metal stamping operation may involve a combination of these techniques to achieve the desired final product. Additionally, other specialized stamping processes, such as drawing, embossing, and hemming, may be used based on the specific requirements of the project. The choice of the stamping process depends on factors like the part's complexity, material properties, and intended application.
Certified to AS9100 Rev. D, Wedge Products is an experienced aerospace parts manufacturer providing stamped metal components to the aerospace, military and industry.
We provide a full range of aerospace metal stamping services and light assembly.
Wedge Products, Inc.
2181 Enterprise Parkway
Twinsburg, OH 44087, USA
Office: 330-425-0099
Fax: 330-425-0091
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