No matter what your metal stamping needs are, Wedge Products can deliver a quality product on time and at a competitive price.
When seeking top metal stamping companies near me, Wedge Products is a leading choice. We deliver quality metal products on time and work within your budget, all while providing outstanding customer service. No matter what your needs are, or how specialized your metal stamping products need to be, our team can help tackle the project with great results.
Wedge Products is among the top metal stamping companies in Ohio because of the range of skills and abilities we have in-house. Learn more about the types of metal services near me that we provide.
Deep-draw stamping is a type of metal stamping near me that involves radially drawing flat sheet metal into a die to create the final product. “Deep draw” refers to the components involved that have a greater depth than width. The metal stamping products made from deep drawing are created using a number of different forming methods including beading, coining, notching, ironing, threading, and more.
Our Cleveland metal stamping abilities can create deep draw products to your exact specifications.
Single hit stamping is another one of our metal stamping services near me. This stamping uses a single-hit die that is typically more affordable than other dies and is smaller. The single-hit dies are moved from station to station, and they require interaction with the die and press for every operation to be completed. This is different from progressive die stamping, which is more automatic and often faster. However, single-hit stamping is still widely used to create metal stamping products across industries.
Progressive stamping is offered by many Ohio stamping and machine companies due to its fluidity and range of possibilities. Progressive metal dies have a series of stations in one die through which strips are automatically fed. Then the feeder advances the material to the next step with each stroke. Typically, the final product is completed after being sent through all stations in the die.
In fact, manufacturers can watch metal stamping products be pushed through a progressive stamping process until it becomes a completed part. A progressive stamping system is also very common among metal stamping companies in Ohio because it’s fast and able to produce large product quantities. However, unlike single-die stamping, progressive stamping can not generate parts that are as specialized, so this is not the right process for all intricate metal stamping products.
The various methods of custom stamping are beneficial to stamping different types of metal parts. Advantages of custom metal stampings include lower die costs, lower secondary costs, and a high level of automation compared to other metal processes. Custom metal stampings typically cost less to produce and maintain compared to those used in other common processes. Secondary costs include cleaning and plating, which are less expensive than other processes. Stamping machines are relatively simple to operate and can feature advanced computer-control programs that contribute to greater precision, faster production, and quick turnaround times.
The versatility of custom metal stampings is one of the reasons they are popular among many industries. Metal stamping allows metal to be shaped into varying sizes and complex forms. What was a tough and durable piece of metal can be transformed to the customer’s desired specifications. Custom metal stamped parts are even preferred in the medical industry for their versatility and precision.
Metal stamping is a proven process due to its level of precision, which reaches a micron level. The detailed nature of the process allows manufacturers to shape metal into incredibly complex forms with assistance from advanced stamping technology. The use of sensors and camera systems minimizes the possibility of errors. Custom metal stampings provide manufacturers with precise products and low production costs.
Industry professionals trust custom metal stampings for their cost-efficiency. Stamping allows a substantial reduction in production times, while simultaneously increasing production speed. With increased production speed, companies can reduce the use of machines, the number of workers, and labor time. Overall, production becomes more efficient and is one of the best solutions for cost-cutting.
Custom metal stampings are known for the high quality of their components. Custom stamping parts are trusted by medical industries for complex procedures. Titanium is one of the most high-quality metals used in the metal stamping process. The composition of custom metal stampings guarantees their durability and safety for a wide variety of industries.
Looking to connect with a company that performs metal stamping near me? Wedge Products has delivered quality metal stamping products since 1933, and industries worldwide rely on us for our quality, customer service, and competitive turnaround times. Customer satisfaction is our primary goal, and we believe in a hands-on approach that gets our customers the help and support they need to succeed.
Don’t wait. Connect with one of the best metal stamping companies in Ohio today.
Metal stamping is accomplished through the use of a machine known as a stamping press. These presses, available in various types, play a fundamental role in the metal fabrication process. Among them, mechanical presses stand out, powered by a motor connected to a flywheel that stores and releases energy during the stamping cycle. Recognized for their high-speed capabilities, mechanical presses are well-suited for a broad spectrum of metal stamping applications.
Hydraulic presses represent another category of stamping machines, utilizing hydraulic cylinders to generate force. These presses are particularly suitable for applications requiring slower and more controlled movements, making them a preferred choice for tasks such as deep drawing and forming. Additionally, hydraulic presses are known for their capacity to handle heavy loads and apply force uniformly.
In recent years, servo presses have gained prominence due to their precision and programmable control features. These presses employ a servomotor to meticulously regulate the motion of the ram, providing a high degree of accuracy in the stamping process. Renowned for their flexibility and energy efficiency, servo presses are often favored for applications demanding intricate forming operations and precise outcomes.
Aluminum is often considered one of the most easily stamped metals due to its favorable characteristics. Its softness and ductility make it highly amenable to the stamping process, allowing for the creation of intricate and complex shapes without the risk of cracking or breaking. This property is particularly advantageous in industries where the production of intricate parts is common, such as in the manufacturing of automotive components and consumer electronics.
Another notable feature of aluminum that contributes to its ease of stamping is its relatively low springback. Springback refers to the material's tendency to return to its original shape after deformation. With aluminum, the low springback ensures more predictable and consistent results during the stamping process. This predictability is crucial for achieving precise and accurate dimensions in stamped parts.
The lightweight nature of aluminum is also a significant factor in its favor. In applications where weight reduction is a priority, such as in the aerospace industry or in the production of lightweight consumer goods, the ease of stamping aluminum contributes to overall manufacturing efficiency. The reduced weight simplifies handling and processing during stamping, making it a preferred choice for various industries.
Additionally, aluminum's inherent corrosion resistance enhances its suitability for stamped components that may be exposed to outdoor or corrosive environments. This characteristic extends the lifespan of stamped parts and ensures that they maintain their structural integrity over time. While aluminum is often the metal of choice for its ease of stamping, the selection of the optimal metal ultimately depends on the specific requirements of the project, considering factors such as the intended application, desired material properties, and project specifications.
Certified to AS9100 Rev. D, Wedge Products is an experienced aerospace parts manufacturer providing Aerospace Metal Stamping and stamped metal components to the aerospace, military and industry.
We provide a full range of aerospace metal stamping services and light assembly. Wedge Products is the only name you need to know for custom metal stamping near me.
Wedge Products, Inc.
2181 Enterprise Parkway
Twinsburg, OH 44087, USA
Office: 330-425-0099
Fax: 330-425-0091
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