AS9100-D Certified Metal Stamper / Why Choose Us Over Other Metal Stamping Companies in Ohio? /
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If you are looking for reliable metal stamping companies in Ohio, Wedge Products offers the best solutions in the metal stamping industry. In fact, we have been manufacturing high-quality metal parts for the aerospace industry since 1933. So, you can trust us to create the products you need for your exact performance standards.
As a leading manufacturer of custom metal stampings, we can stamp both metal and plastic materials in a wide range of thicknesses. Furthermore, we operate a 110,000 square foot manufacturing that houses many state-of-the-art stamping presses. Thus, we have the ability to offer high-speed production for high-volume projects while maintaining exceptional levels of quality and precision.
Here at Wedge, our top priority is to provide our clients with the best solutions for their projects as well as attentive, friendly customer service. If you are looking for a proven Cleveland metal stamping company for your next project, you can rely on Wedge's metal stamping experts.
Not only is Wedge Products a leader in the manufacturing of custom metal stampings, but we are also one of the few companies certified to create parts for the aerospace industry. Our expert staff utilizes their immense experience in working with aerospace industry requirements. So, we always deliver high-strength, defect-free products to ensure we meet quality and performance standards.
As an AS9100 Rev. D manufacturer, we offer a wide range of metal stamping services and light assembly for aerospace components and applications:
As a leader among metal stamping companies in Ohio, Wedge Products offers the highest quality products with the added advantages of competitive pricing and timely deliveries.
Wedge Products is a leader among metal stamping companies in Ohio for a reason. In fact, we offer the highest quality products with many added advantages included competitive pricing and timely deliveries. Here are some ways Wedge can help you with your next project:
Wedge's engineering department consists of many seasoned experts from the metal stamping industry. Our engineers will work with you to develop a full understanding of your needs, so we can create the best parts for your application. We can also maintain or modify existing tools and die for custom stamping projects.
Additionally, we have equipment for riveting, welding, tapping, deburring, degreasing and providing both manual and automatic assemblies.
Our manufacturing facility houses more than 64 stamping presses with capacities ranging from 3 to 400 tons. We also utilize state-of-the-art, automated feeding and handling equipment. As a result, we can more accurately produce complex metal stampings for projects of any volume. In addition, we offer a variety of secondary operations including welding, tapping, riveting, deburring, degreasing, and providing manual and automatic assemblies.
We use a computerized quality control program to maintain precision at every step of the metal fabricating process. In fact, our consistent precision has earned us certification to supply metal parts to the automotive industry under Mil-I-45208A. Wedge Products is completely dedicated to quality, precision, and uniformity for all metal stamping projects
Deep draw stamping is a Wedge Products specialty. This process is perfect for the development of custom aerospace, electrical, and automotive parts. We combine our stamping expertise and high-precision equipment to create the best deep draw metal stampings on the market.
Deep draw stamping is a unique sheet metal forming process that involves radially drawing sheet metal into a die. The phrase "deep draw" refers to the fact that the components are deeper than they are wide.
Creating products with these dimensions requires the radial drawing of metal materials through a series of die. The parts will continuously increase in length as they move between the die. The die can also form multiple diameters down the length of the components.
Furthermore, deep draw stamping requires fewer materials. So, it is much less costly than the production of turned parts.
Wedge also offers plastic stamping services in addition to custom metal stamping. In fact, companies in various industries ranging from consumer appliances to aviation rely on our plastic stamping services. Our facility utilizes a high-speed, 40-ton capacity Komatsu press that features automatic feeding technology as well as infrared, digital material heaters for hot plastic stamping.
We also have a range of stamping presses with capacities from 18 to 60 tons. So, we can stamp nylon, polyester, and other high-pressure laminates at maximum thicknesses.
For over 20 years, Wedge Products has been a top manufacturer of grease and axel caps. We design our grease caps with high-quality galvanized and plain steel acquired here in the United States. We also offer a wide variety of plating options. Here are some advantages of choosing Wedge grease caps:
In addition to our standard grease and axle caps, we can custom design and manufacture caps for unique specifications.
Wedge has also been a leading manufacturer of pipe and end caps for more than 50 years. The pipe, boiler, and tubing industries depend on Wedge for caps that can meet strict quality standards. We offer our pipe and end caps in nominal sizes ranging from .540 to 12.750" diameter.
Our pipe and end caps also feature one-piece construction, which we draw from a sheet of steel or aluminum. Additionally, we can galvanize caps upon customer request, and they are completely recyclable.
If you are looking for metal stamping companies in Ohio, do not hesitate to contact Wedge Products and start discussing your next project.
Metal stamping is commonly referred to as just that—metal stamping. However, depending on the specific processes involved or the desired outcomes, it may be referred to by more specific names that reflect the nature of the operation. Here are some terms associated with metal stamping:
Sheet Metal Stamping: This term is often used when referring to the general process of forming and cutting sheet metal using a stamping press and dies.
Metal Forming: This is a broader term that encompasses various techniques, including stamping, where the primary objective is to shape metal into desired forms.
Metal Pressing: This term is sometimes used interchangeably with metal stamping, especially when the process involves pressing metal into a shape.
Precision Metal Stamping: This term emphasizes the high level of precision and accuracy involved in the stamping process, often used for intricate or detailed components.
Deep Drawing: While technically a specific type of metal stamping, deep drawing is often singled out due to its unique process of drawing a flat sheet into a three-dimensional form.
Metal Punching: This term may be used when emphasizing the cutting or hole-punching aspects of the stamping process.
It's essential to use the term that best describes the specific operation or outcome you are referring to within the broader category of metal stamping. Metal stamping is a versatile and widely used manufacturing process across various industries for producing parts and components with efficiency and precision.
The level of difficulty in metal stamping varies based on several factors inherent to the specific project. A fundamental determinant is the complexity of the part being manufactured. Generally, simpler shapes and designs are more straightforward to stamp, while intricate or highly complex forms may pose greater challenges. The nature of the material used is another crucial factor. Some metals are more ductile and easier to work with, while others, particularly those with less malleability, may introduce challenges, particularly when high precision is required.
Tight tolerances represent another facet influencing the perceived difficulty of metal stamping. Achieving precise dimensions demands meticulous attention to detail and may necessitate sophisticated tooling and presses. The design and fabrication of dies or molds used in stamping are pivotal aspects. More intricate parts may require complex tooling, and the quality of the tooling directly impacts the success of the stamping process.
The production volume also plays a role in the perceived difficulty. While metal stamping is highly efficient for large-scale production, the setup and optimization for smaller runs may be less cost-effective, rendering it comparatively more challenging for low-volume production. Quality control measures are integral to the process, and maintaining consistent quality across a large number of stamped parts requires vigilance. Monitoring and ensuring quality can add complexity to the overall stamping process.
In summary, metal stamping, as a manufacturing process, is versatile and widely used, but its perceived difficulty is contingent on the intricacy of the part, the characteristics of the material, the precision required, the quality of tooling, and considerations related to production volume and quality control. Experienced engineers and manufacturers leverage their expertise to navigate these factors and optimize the stamping process for efficiency and accuracy.