Are you looking for custom metal stamping near me? Since 1933, Wedge Products has been a leader among metal stamping companies. With a full range of precision metal stamping services, we can meet the performance requirements for anything from complex aerospace metal components to simple pipe caps.
At Wedge Products, we always work to meet and exceed customer expectations and give them the most value for their metal stamping projects. Contact us today to request a quote on your next project!
Metal stamping, also known as sheet metal stamping, is a manufacturing process that turns flat sheets of metal into the shape of a desired part. It involves feeding metal through a stamping die, which is basically a cookie cutter for forming and reshaping metal to create specific components.
There are many workstations within the die that complete different tasks to accurately produce each part. The die can cut, bend, coin, emboss, shave and draw the metal to make incredibly intricate metal parts. With our advanced stamping machinery, we have the ability to customize complex metal components that meet even the strictest dimensional and performance requirements.
Our services include both metal and plastic stamping with a wide range of materials and thicknesses. We operate out of an advanced, 110,000 square foot facility, which houses some of the industry’s most advanced stamping equipment. This allows us to maintain quick lead times for high-volume production runs without sacrificing precision or quality.
Our specialties include deep draw stamping, aerospace metal stamping, and custom plastic stamping.
Our deep draw stamping services are ideal for developing custom automotive, electrical, and aerospace components. With our state-of-the-art equipment and expert staff, we can create deep draw metal stampings for nearly any application.
Deep draw stamping is a type of sheet metal forming process that uses radial drawing to reshape sheet metal. The term “deep draw” refers to the dimensions of the components, which are most often deeper than they are wide.
Producing these dimensions requires drawing the materials through multiple dies. As the part moves between the dies, it gradually increases in length and reduces in width. Also, it is common for these components to have multiple different diameters throughout.
Deep draw parts also require fewer materials. This makes the deep draw stamping process much more cost-effective than part turning.
Wedge Products is a fully certified aerospace metal stamping company. With our experience in custom metal stamping, we can supply high-quality, complex parts to distinguished aviation and defence organizations. The aerospace industry has strict quality and performance requirements, so we work to ensure every product is defect-free and meets the exact specifications of each client.
As an AS9100 Rev. D manufacturer, Wedge Products offers several precision metal stamping services and light assembly for aerospace components and applications:
If you have been looking for metal stamping companies near me to create aerospace components, look no further than Wedge Products.
We also offer precision plastic stamping services for many different industries ranging from consumer appliance manufacturing to aerospace components. Our facility houses a high-speed, 40-ton Komatsu press with automatic feeding technology and infrared, digital material heaters for hot plastic stamping.
Our stamping presses also have capacities ranging from 18 to 60 tons, so we can stamp to maximum thicknesses with nylon, polyester, and other high-pressure laminates. Whether you are looking for plastic stamping or metal stamping near me, contact Wedge Products today.
At Wedge, we offer experience in the development of many different types of metal stamping parts. Here are a couple of our metal stamping specialties:
Wedge has also been a leading manufacturer of pipe and end caps for more than 50 years. The pipe, boiler, and tubing industries depend on Wedge for caps that can meet strict quality standards. We offer our pipe caps in nominal sizes ranging from .540 to 12.750" diameter.
Our pipe caps also feature one-piece construction, which we draw from a sheet of steel or aluminum. We can galvanize caps upon customer request, and they are completely recyclable.
For over 20 years, Wedge Products has been a top manufacturer of grease and axle caps. We design our grease caps with high-quality galvanized and plain steel acquired here in the United States. We also offer a wide variety of plating options. Here are some advantages of choosing Wedge grease caps:
In addition to our standard grease and axle caps, we can custom design and manufacture caps for unique specifications.
Our engineering department is run by industry experts who can help you design the best metal stamped parts for your particular application. We can also modify or maintain tools and dies for custom metal stamping projects. You can depend on the craftsmanship of Wedge Products experts for precision engineering to get the parts you need.
The Wedge Products facility utilizes more than 64 presses with capacities ranging from 3 to 400 tons. We also have advanced, automated feed and handling equipment. So, we can efficiently produce precision metal stampings at both low and high volumes. We also have equipment for welding, tapping, riveting, deburring, degreasing, and providing manual and automatic assemblies.
Our computerized quality assurance programs ensure the highest precisions at each stage of the metal stamping process. We are ISO:9001:2015 certified for metal stamping and Mil-I-45208A certified for manufacturing automotive industry parts. Wedge offers a full commitment to quality from choosing the raw materials to putting the final touches on your finished product.
If you are looking for metal stamping companies in Ohio, do not hesitate to contact Wedge Products and start discussing your next project.
Certified to AS9100 Rev. D, Wedge Products is an experienced aerospace parts manufacturer providing stamped metal components to the aerospace and military industries.
Determining the best thickness for metal stamping depends on several factors, including the specific application, the material being stamped, and the capabilities of the stamping equipment. Metal stamping is a versatile process used for a wide range of materials and part geometries. Here are some considerations regarding thickness in metal stamping:
Material Type: Different metals and alloys have varying properties and responses to stamping processes. The optimal thickness may differ based on whether you are working with steel, aluminum, copper, or other materials.
Material Strength: The strength of the material can influence the ease with which it can be stamped. Softer materials might allow for thinner gauges, while harder materials may require thicker gauges to achieve the desired shape without defects.
Part Complexity: The complexity of the part design and geometry is a crucial factor. Thicker materials may be more challenging to form into intricate shapes, and certain designs may require specific thicknesses for structural integrity.
Stamping Equipment Capacity: The stamping equipment itself, including the tonnage of the press, plays a role in determining the feasible thickness. Different presses have varying capacities, and exceeding the capabilities of the equipment can lead to issues during the stamping process.
Tolerance and Application Requirements: The required tolerances and the intended application of the stamped part are critical considerations. Some applications demand tight tolerances, influencing the choice of material thickness to meet specific performance criteria.
There isn't a one-size-fits-all answer to the best thickness for metal stamping, as it depends on the unique characteristics of each project. Engineers and manufacturers typically conduct thorough material testing and feasibility studies to determine the optimal thickness for a given application. They consider factors such as the material's formability, the part's structural requirements, and the capabilities of the stamping equipment to ensure successful and efficient production.
Steel: Steel is a widely used material for stamping due to its excellent strength, formability, and durability. It comes in various grades, each offering different properties. Low-carbon steels are easily formable, while high-strength steels provide enhanced strength.
Aluminum: Aluminum is known for its lightweight properties, corrosion resistance, and conductivity. It is often chosen for applications where weight reduction is crucial, such as in the automotive and aerospace industries.
Copper: Copper is valued for its excellent conductivity and corrosion resistance. It is commonly used in electrical components. While softer than steel, copper can be successfully stamped into intricate shapes.
Brass: Brass, a mixture of copper and zinc, is known for its corrosion resistance and attractive appearance. It is often used in decorative applications and for parts that require good conductivity.
Stainless Steel: Stainless steel is chosen for its corrosion resistance and aesthetic appeal. It is commonly used in applications where both strength and a polished finish are required, such as in kitchen appliances.
Nickel Alloys: Nickel alloys offer high temperature and corrosion resistance. They are commonly used in industries such as aerospace and chemical processing, where these properties are crucial.
Certified to AS9100 Rev. D, Wedge Products is an experienced aerospace parts manufacturer providing stamped metal components to the aerospace and military industries.
We provide a full range of aerospace metal stamping services and light assembly.
Wedge Products, Inc.
2181 Enterprise Parkway
Twinsburg, OH 44087, USA
Office: 330-425-0099
Fax: 330-425-0091
Copyright 2022 Wedge Products, Inc.
